Excavating, transporting, and disposing of sludge from wastewater treatment processes is technically challenging and expensive. When considering SAPs for solidification, hauling, and disposal projects, the question most frequently asked is: How much budget can SAP save compared to other absorbents?
Bulky Absorbents = Excessive Weight = Increased Disposal Costs
Compared to commodity absorbents such as sawdust, waste fluff, corn cobs, and cement products, SAP-based technologies feature superior liquid absorbency and retention, allowing remediation professionals to minimize waste disposal costs, treatment time, and environmental impacts.
Image: Water Pollution From The Big City
Traditional absorbents require high dosage rates for waste solidification. These rates can be as high as 100% - 200% (by weight). The large volumes of conventional absorbents result in excessive liquid management costs due to the extra time spent on-site mixing the reagent, material freight charges, and the reagent's excess weight that must be transported and disposed of in a landfill. Savings from using SAPs v. sawdust on a solidification project typically range from 20% to 60% in transportation and disposal costs.
To determine the amount of SAP needed to solidify sludge, drilling mud, or other liquid-bearing wastes, begin with the number of cubic feet of liquid waste, and convert to liquid gallons. A one-cubic foot of liquid sludge equates to approximately 7.48 gallons. Next, use six as your multiplier for a liquid gallon; this will provide you with the total weight (lbs.) of liquid waste.
Use the following calculator to determine the amount of SAP needed to solidify liquid waste.
| Number of Cubics Feet | |
| 1 Cu Ft = 7.48052 Gal | 7.4802 |
| Total Liquid Gallons | 0 |
| Liquid Waste (Gallons) | |
| x Lbs/Gallon | 6 |
| Total # Lbs | 0 |
| Total # Lbs x 1% SAP | 0 |
| Total Lbs of SAP | 0 |
In summary, commodity absorbents increase the amount of bulk waste, which translates into excess weight; this results in increased disposal costs.
Zappa Stewart provides industry-leading solidification reagents. Our technical consultants are available to assist you with product information to meet your waste management needs. Please contact us.