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Methods for Improving Asphalt Mix With Balanced Mix Design

Written by David Fricke | Apr 9, 2024 3:44:51 PM

Superpave (Superior Performing Asphalt Pavements) has been the basis for mix design systems developed in the United States since the 1990s and have produced asphalt mixes that have provided superior performance and durability. It emphasizes using performance-based tests and considers various factors to design asphalt mixes tailored to specific environmental and traffic conditions.

On the surface, the benefits are apparent. Asphalt-wearing courses were better suited to address the needs of their particular environment and traffic conditions.

 

How A Balanced Design Improves Pavement Mixes

Balancing a mix design involves taking into account an area’s geography and climate as interpreted through performance testing and analysis. The emphasis is on ensuring that the asphalt mixture will perform well under various conditions for its respective environment.

Pavement mixes for roads and bridges will vary from region to region as the demands imposed by their climates offer unique restraints. As a result, there is a shifting emphasis on the asphalt formulation. Improved performance and durability of asphalt pavements are critical targets of a balanced mix design system.

Here are some key points regarding the performance and durability of Superpave mix designs: 

 

What are the Elements of a Balanced Mix Design / Volumetrics?

  1. Material Selection: Superpave uses a performance-based approach to selecting the appropriate asphalt binder and aggregate mix materials, ensuring that they meet specific performance criteria. This results in better-quality materials for the mix.
  2. Asphalt Binder: The type and grade of asphalt binder are critical. Superpave uses the Performance Grade (PG) system to specify the appropriate binder based on expected pavement temperatures and climate conditions.
  3. Aggregate Selection: Superpave considers the aggregate gradation, source, and quality. The mix design process involves selecting the right combination of aggregates to achieve the desired performance characteristics. 

Related Article: Six Ways Volumetric Properties Affect Mix Design

 

How Do You Test and Improve Mix Designs?

  1. Testing and Quality Control: Superpave emphasizes quality control throughout the construction process. Various tests, such as compaction tests, are conducted during construction to ensure that the asphalt mix meets the design specifications.
  2. Performance Tests: Superpave relies on performance-based tests, such as the Superpave Gyratory Compactor (SGC) and the Hamburg Wheel-Track Test, to assess the mix's resistance to deformation, fatigue, and moisture damage.
  3. Quality Control: Superpave includes rigorous quality control and testing procedures to ensure that the asphalt mix produced adheres to the specified design criteria.
  4. Mix Design Software: Superpave mix design often involves using specialized software tools to perform the complex calculations and analysis needed to optimize the mix components. 

 

What Are the Material Improvements to Pavement?

  1. Resistance to Rutting and Cracking: The Superpave system considers factors like rut resistance and thermal cracking, making asphalt mixes less prone to deformations and cracks.
  2. Superior Aging Resistance: Superpave asphalt mix designs aim to provide asphalt pavements with improved resistance to aging and oxidation, which can extend the lifespan of the road surface.
  3. Field Performance: Over the years, Superpave has shown good field performance, with asphalt pavements designed using this system often outperforming traditional designs in terms of durability and longevity.
  4. Sustainability: By creating longer-lasting pavements, Superpave can contribute to sustainability efforts by reducing the frequency of road maintenance and the associated costs and environmental impacts.
  5. Traffic and Climate Conditions: Superpave considers the pavement's specific traffic loads and climate conditions. This helps design a mix that can withstand the stresses and temperature variations of the intended location. 

Related Article: Unpacking the Elements of Job Mix Asphalt Formula

 

If you want to learn more about Superpave balanced mix designs or asphalt additives for improving pavement, Contact Us. Our team is passionate about these materials' science, performance, and application. Let's connect and discuss how our Rosphalt additives can improve your balanced mix design.