When evaluating durable materials, one of the most common questions is not just what it does, but how that performance is achieved. PaperTyger is designed to perform differently from traditional paper, coated stocks, or fully synthetic materials, and that difference comes from its construction. Rather than adding durability after printing, PaperTyger builds it into the sheet itself.
PaperTyger is manufactured using a solvent-free paper–film–paper lamination process.
This structure consists of:
Two outer layers of paper
A thin internal film layer
A bonding process that integrates all layers into a single sheet
The key distinction is that the film is internal, not applied as a surface layer or external laminate. This allows the material to retain a paper-like surface while gaining additional strength and resistance.
The internal structure is what enables PaperTyger’s performance.
Burst and Tear Resistance
PaperTyger products are designed for applications that require strength under handling, including durable envelopes, board mailers, and other high-handling applications. The internal film layer helps prevent the propagation of tears, allowing the material to withstand repeated use and transport.
Moisture and Water Resistance
The construction limits moisture absorption and helps maintain integrity in damp or spill-prone environments. PaperTyger’s patented paper–film–paper lamination process supports performance in variable handling and environmental conditions.
(see -> Water-Resistant Paper Testing)
Grease Resistance
The internal barrier reduces penetration from oils and grease, supporting use in food-related or heavy-handling applications.
Unlike surface coatings, these properties are integrated into the material - not applied externally.
One of the key advantages of this construction is the separation between:
Surface behavior (printing and finishing)
Internal performance (strength and resistance)
The outer paper layers allow for:
Compatibility with conventional print workflows (digital, offset, inkjet)
Familiar finishing processes (cutting, folding)
Writable and markable surfaces
While the internal layer provides durability without interfering with print performance.
It’s important to distinguish PaperTyger from other material types.
Coated Papers
Surface-level treatment
Limited durability under stress
Can wear or degrade over time
Traditional Lamination
External film applied after printing
Requires additional processing steps
Can fail at edges or folds
PaperTyger Paper-Film-Paper Construction
Durability is built into the sheet
No secondary lamination step required
Reduced risk of edge failure or delamination
This distinction is how PaperTyger simplifies workflows while maintaining performance.
Understanding the construction helps clarify where PaperTyger fits.
Because durability is built into the sheet:
Production is simplified (no lamination step, speciality ink or printers)
Handling performance is more consistent
Materials maintain a paper-like appearance and feel
This is particularly relevant in applications such as:
Menus and hospitality materials
Labels, tags and packaging
Documents and official IDs in high-handled environments
Consumer-facing graphics and products
For most buyers, the key question is not just how a material is made, but what that means in
practice.
Paper–film–paper construction translates to:
Fewer production steps
Reliable performance in demanding environments
Compatibility with existing print workflows
That combination is what makes PaperTyger durable paper a practical and scalable alternative across a wide range of applications.
Learn more or evaluate PaperTyger for your application:
Explore Product Options → https://chasecorp.com/brands/papertyger
Please note: As of April 28, 2026, all PaperTyger® carton sales are managed through Wausau Coated Products, the sole authorized distributor for PaperTyger carton products.
Paper–film–paper construction is a manufacturing process where a thin internal film layer is bonded between two sheets of paper. This structure provides tear resistance, moisture tolerance, and durability while maintaining a printable paper surface. In materials like PaperTyger, this construction eliminates the need for secondary lamination steps while preserving standard print compatibility.
What is PaperTyger made of?
PaperTyger is made using a paper–film–paper construction, combining two outer paper layers with an internal film layer.
Is PaperTyger laminated?
Yes, it is manufactured using a lamination process, but the film layer is internal, eliminating the need for secondary lamination after printing.
Does the internal film affect printability?
No. The outer paper surfaces are designed for standard printing processes, including digital, offset, and inkjet.
How does PaperTyger resist grease and moisture?
The internal film layer acts as a barrier, helping reduce absorption and maintain material integrity.
Is PaperTyger a fully synthetic material?
No. PaperTyger is a paper-based material with an internal film layer, designed to balance durability, performance, and printability.