Functional Additives

Dualite Microspheres are a versatile material that can be used in various formulations to enhance performance and modify material characteristics.  However, the amount of Dualite Microspheres use in a particular formulation depends on several factors, such as the type of formulation, the desired properties, and the concentration of the microspheres.

In this blog, we will discuss some general guidelines on how much to use these microspheres in various formulas and applications. 

The Effect of Microspheres in Various Applications

As an additive, the process of incorporating microspheres into a material may look similar. However, their function and utilization varies depending on the industry. We will take a closer look at the use of microspheres across three specific cases.

Microspheres in Coatings and Paint

Dualite Microspheres are commonly used in coatings and paints to provide properties such as increased durability, abrasion resistance, impact resistance, insulative value, and cost reduction.  The number of microspheres to use in a coating or paint formulation varies depending on the specific application and desired properties.

Related Article: Cost Reduction Through the Use of Microspheres

Typically, the concentration of microspheres ranges from 1-5% by weight of the formulation depending on the initial density and filler load.  However, it is important to note that increasing the concentration of microspheres may also increase the viscosity of the formulation, which can affect its application and performance. 

Microspheres in Adhesives

Dualite Microspheres can be used in adhesives to improve their bonding strength and reduce their weight and cost. The amount of microspheres to use in an adhesive formulation depends on the specific application and desired properties. 

Typically, the concentration of microspheres can range from 1-5% by weight of the total formulation. However,  it is important to note that increasing the concentration of microspheres may also affect the viscosity and flow properties of the adhesive, which can affect its application and bonding performance. 

Microspheres in Thermoplastics

Dualite Microspheres are used in thermoplastic formulations to reduce their density and improve mechanical properties.  The amount of microspheres used in a thermoplastic formulation depends on the specific application and desired properties. 

Typically, the concentration of microsphere ranges from 5-12% by weight of the formulation.  However, it is important to note that increasing the concentration microspheres may also affect the processing of the thermoplastic, such as its melt flow rate and viscosity. 

Related Article: Pumping vs Dumping Microspheres: A Guide

Closing Thoughts

The amount of Dualite Microspheres to use in a particular formulation depends on various factors, such as the specific application, desired properties, and concentration of the microspheres.  It is important to carefully consider these factors when incorporating Dualite Microspheres to ensure optimal performance and properties.