Thermoplastic microspheres can be used in a wide variety of applications, but how do know when to choose an expanded versus unexpanded microsphere? Expanded microspheres come in different densities, microns sizes, and strengths. You can use expanded microspheres in processes that use or do not use heat. Unexpanded microspheres must have heat in the process or application to expand.
Expanded microspheres range from 25 microns to over 150 microns with densities as low as .015 g/cc. If the expanded microspheres are coated (like the Dualite product line), they become a non-dust explosion hazard. Unexpanded microspheres before expansion start out with a density around 1.0g/cc and can expand to densities as low as .005 g/cc. Their micron range before expansion is around 10 to 45 microns and can be expanded to over 200 microns.
Related Article: Not All Microspheres are Created Equal
Why Choose Expanded Microspheres?
There are several applications and benefits in using expanded microspheres besides weight and cost reduction. The following are a number of applications/benefits to consider for your current or next project:
- Sound dampening
- Thermo Insulation
- Anti-skid
- Explosive emulations
- Coatings
- Various resins
- FRP Compounds
- Patching Materials
- Adhesives & Sealants
- Roof Coatings
- Synthetic Wood
If you would like to discuss your application to determine which microsphere(s) might be best for your next project, please contact Chase Corporation.
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