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Welcome to the Zappa-Stewart Superabsorbent Blog

How SAPs Cut Coal Ash Disposal Costs by Over 20%


Superabsorbent polymers (SAPs) cut coal-ash (CCR) disposal costs by 20%+ because they work at ultra-low dosage rates (often ~0.3–0.5%), solidify in 15–30 minutes, and don’t add bulk—so you save on labor, trucking, and tipping fees. Unlike lime/cement, SAPs are inert and non-corrosive, avoid high-pH waste profile changes, and keep projects compliant with EPA Method 9095B Paint Filter requirements—even in saturated ash.

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Topics: SAP, SAP Applications, HDD, ZapOut, Tunneling

30 Minute ZapZorb Solutions for HDD

Managing HDD waste slurry doesn’t have to mean truckloads of sawdust, curing delays, and high disposal costs. Superabsorbent polymers (SAPs) from Zappa-Stewart deliver landfill-ready solids in under 30 minutes—cutting pit volumes by 90% and reducing disposal costs by more than 20%. Backed by real-world case studies, SAPs prove to be the faster, cleaner, and more cost-effective alternative to traditional absorbents.

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Topics: SAP, SAP Applications, HDD, ZapOut, Tunneling

The Environmental Benefits of Superabsorbent Polymers in Tunneling, Directional Drilling, and Liquid Waste Remediation

Reducing environmental impact is a growing priority in directional drilling, tunneling, and heavy construction. One innovative solution leading the way is superabsorbent polymers (SAPs) — sustainable, high-performance materials that solidify directional drilling mud and tunnel muck while dramatically lowering greenhouse gas emissions compared to traditional materials like Portland cement and quicklime.

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Topics: SAP, SAP Applications, HDD, ZapOut, Tunneling

The Role of Super Absorbent Polymers (SAP) in Tunneling Operations

Tunneling has emerged as the least disruptive and most efficient methodology for rail and vehicle transportation, clean water and wastewater security and conservation as well as security for the movement of chemicals and hydrocarbon through sensitive environments.

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Topics: SAP, SAP Applications, HDD, ZapOut, Tunneling

Solidify HDD Mud On-site with Superabsorbent Polymers to Save Money, Time, & Risks

While the benefits of horizontal directional drilling (HDD) technology have changed the game for the utility and pipeline construction industries, the large volumes of fluid waste generated by HDD borings pose significant costs and environmental risk. Contractors and owners often choose to solidify drilling mud on site with superabsorbent polymers (SAPs) because of financial and time savings as well as SAPs’ ease of use and environmental benefits.

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Topics: Horizontal Drilling, Superabsorbents, HDD

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