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A Quick Guide to Understand IPC-CC-830B Qualification Standard

Posted by Vlad David on Mar 28, 2018 11:30:00 AM

IPC CC-830 revision B is a conformal coating qualification standard mostly used by board fabricators, OEM design engineers, and coatings suppliers.  

There are two fundamental uses of this IPC standard:

  • Coatings’ performance capabilities
  • Quality consistency

In this blog, we will go over some of the specifications along with tests requirements, passing criteria, and quality characteristics.

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Topics: Conformal Coatings, Conformal Coating Process, Standard Qualifications, IPC-CC-830B

How to Save Time & Money Measuring the Right Amount of Viscosity

Posted by Rafael Hernandez on Mar 14, 2018 10:30:00 AM

The conformal coating process, like any other processes, has different variables, inputs, and outputs. In order to be able to control the results of your application (outputs), we need to fully understand how each variable affects the process. 

The importance of the variables

To get the right amount of liquid, thickness, right coverage, no contamination on keep out areas, etc., you need to identify and understand the variables of the process.

The most important variables:

  • Viscosity
  • Flow
  • Machine parameters (speed and Height)
  • Curing method

In this blog, we will concentrate on reviewing the first variable: Viscosity

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Topics: Conformal Coatings, conformal coating application, viscosity

What is a Wet Gauge and How to Measure Conformal Coating Thickness?

Posted by Vlad David on Oct 10, 2017 11:00:00 AM

The application of the conformal coating in a uniform and consistent coverage is a key challenge that defines the reliability of the finished product.

A thin coating will provide inadequate protection against corrosion or insulation between conductors. Conversely, if the conformal coating is too thick, it will increase the risk of forming other types of coating defects such as bubbles, insufficient curing, and potential cracking during thermal shock cycles.

Besides the verification of the process parameters such as coating viscosity and the application method is correctly setup, the amount of conformal coating material applied on the printed circuit boards can be measured before curing. For this, wet film conformal coating thickness gauges are used. This method ensures quality control while the coating material is still wet.

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Topics: Conformal Coatings, Coating Application Preparation, Conformal Coating Process

The Importance of Air Quality in Conformal Coating Process

Posted by Rafael Hernandez on Sep 26, 2017 10:51:32 AM

One of the basic components used in most automatic or semi-automatic conformal coating processes is compressed air.  Pressurized air moves the liquid coating from the tank, through the hoses and the valves onto the PCB.  Since the pressurized air makes direct contact with the conformal coating, there are critical properties that must be taken into consideration, especially with moisture sensitive materials. What critical factors are important when working with UV40, UV500, 1A20 or any RTV Silicone from HumiSeal? 

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Topics: silicone conformal coating, Conformal Coatings

Why Does LED Technology Require Conformal Coating?

Posted by Chris Palin on Jul 19, 2017 9:39:16 AM

ENERGY STAR, The United States Environmental Protection Agency program that provides certification to buildings and consumer products which meet certain standards of energy efficiency, defines what a LED light is.

LEDs, or light-emitting diodes, are semiconductor devices that produce visible light when an electrical current passed through them. LEDs are a type of Solid State Lighting (SSL), as are organic light–emitting diodes (OLEDs) and light–emitting polymers (LEPs). 

Also states: Thermal management is probably the single most important factor in the successful performance of a LED product over its lifetime because the higher the temperature at which the LEDs are operated, the more quickly the light will degrade, and the shorter the useful life will be. 

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Topics: Blog, LED technology, Conformal Coatings

Straightforward Explanation of the MIL-I-46058C Specification for Conformal Coatings

Posted by Chase Corp Editor on Nov 2, 2016 5:19:22 PM

During your selection of conformal coating you ran in to a specification that you have seen before but not fully understood, MIL-I-46058C.   Conformal coating choices are vast, but with so many available, how does a user pick the correct one? Are there minimum standards that define what a conformal coating is supposed to do? Thankfully, yes there are. This article will focus on one such standard: MIL-I-46058C.

The official title for the specification is MIL-I-46058C, Insulating Compound (For Coating Printed Circuit Assemblies). The standard serves as a material standard, used to evaluate and document that a particular coating meets a list of specific performance attributes (more on those later). The MIL-I-46058C was developed to define a uniform set of test methods and performance requirements for conformal coatings and gives users confidence that the material they select will perform.

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Topics: Conformal Coatings, Conformal Coating Process, Mil-I-46058

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